5-axis CNC Machining Services
With our 5-axis CNC machining services, complex machined parts with high precision, high accuracy and extremely complex geometries can be achieved. Tolerances as small as 0.05mm. Instant CNC Online Quote.
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5 Axis Machining With YOUDE PROTOTYPE
YOUDE’s 5-axis machining services offer unrivalled speed and flexibility, with a wide range of state-of-the-art 5-axis CNC machine tools and a variety of materials, YOUDE is able to deliver the best 5-axis machined parts.
Rapid design and manufacture of complex, time-sensitive parts is facilitated by our experienced team and manufacturing capabilities. With world-class equipment, expertise and experience, YOUDE uses two outstanding facilities to deliver precision, complex parts.
What is 5-Axis CNC Machining?
5-axis CNC machining is a breakthrough manufacturing method for producing precise and complex parts. The technology uses computer numerical control (CNC) to guide the machine along five axes simultaneously. This multi-directional machining method enables complex shapes and designs that would be almost impossible to achieve using traditional manufacturing methods.
Unlike three- or four-axis machining, which is limited to movement in the X, Y and Z planes and single-axis rotation, five-axis CNC machining adds two directions of rotation. This means that the machine can simultaneously move left/right, up/down, forward/backward and even rotate around the X and Y axes, providing greater flexibility and accuracy by accessing the workpiece from any angle.
5-axis CNC machining is a complex technology that offers unrivalled precision, complex geometries and a competitive edge in a wide range of industries.
5-axis VS. 3-axis Machining
In CNC machining, choosing between 3-axis and 5-axis systems can significantly impact production efficiency and part complexity.
3-Axis Machining
Operating along the X, Y, and Z axes, 3-axis machining is perfect for simpler designs like flat surfaces or drilled holes. Industries such as automotive, construction, and aerospace often rely on this system for its cost-effectiveness and straightforward operation. It’s ideal for basic geometries, offering reliable results without breaking the budget.
5-Axis Machining
For more advanced needs, 5-axis machining steps in with two additional rotational axes. This capability allows tools to approach materials from virtually any angle, making it ideal for intricate parts with complex geometries. Industries like aerospace, medical, and high-tech automotive manufacturing favor this system for its precision and ability to handle tight tolerances.
Key Differences
While 5-axis machining requires a higher initial investment, it dramatically reduces setup times and minimizes errors, boosting overall efficiency for complex projects. On the other hand, 3-axis systems remain the go-to choice for simpler tasks and lower production costs.
Materials for Custom 5-axis CNC Machining
A wide range of materials, from metals to plastics, can be machined with your 5-axis milling service. Depending on your application, you can choose from over 50 production grade materials offered by YOUDE. Have a look at our list of materials for 5-axis CNC machining. You can also contact us to discuss your specific requirements.
CNC Metals
CNC Plastics
Aluminum:The combination of aluminium’s strength-to-weight ratio, economy and recyclability has resulted in its utilisation in a diverse range of industries across the globe.
Alloys: 6061-T6, 7075-T6, 5052, 6060, 6082, 5005, 5083, 2017
The available finish options are as follows: anodised, II, III, III + PTFE type anodised, ENP, media blasted, nickel plated, powder coated, and roller polished.
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Stainless steel:The Versatile, durable alloy primarily composed of iron and carbon.
Alloys:SS303, Stainless Steel 304/304L, Stainless Steel 316/316L, Stainless Steel 17-4, Stainless Steel 416, etc.
TThe item has undergone a series of processes, including machining, bead blasting, polishing, decorative chrome plating, powder coating, nickel plating, gold plating, and silver plating.
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Alloy Steel:Alloy steels are a combination of elements, including manganese, nickel and chromium, which serve to enhance the strength, hardness, corrosion resistance and durability of the material for specific applications.
Alloys: AISI 1215, AISI 4140, AISI 4340, AISI 8620, AISI 4130
The processes of polishing, plating, painting and powder coating, among others, are employed in this context.
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Brass:Brass is an alloy of copper and zinc, especially metal material with more than 20% zinc content, which is the most commonly used metal material in cnc machining.
Alloys: C360, C260
Nickel Plating, Bead Blasted, Gold Plating, Silver Plating.
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Copper: Copper is a malleable metal with excellent thermal and electrical conductivity, rendering it a material of significant importance to numerous industrial sectors.
Alloys: C10100, C11000, C12200, C14500, C17200
Finishing Option: Plating, Polishing
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Aluminum:A strong, lightweight metal with excellent corrosion resistance, widely used in aerospace, medical implants, and high-performance applications.
Alloys: Ti-6Al-4V, Ti-6Al-2Sn-4Zr-2Mo, Ti-3Al-2.5V
The final stage of the process is the finishing option. The finishing options include polishing, anodising, sandblasting, chemical etching, laser engraving, and so forth.
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Magnesium:A lightweight, strong metal with excellent machinability and high thermal conductivity, often used in aerospace, automotive, and electronics applications.
Alloys: AZ31B, AZ91D, We43, AM60B, ZK60A, QE22
Finishing options include blasting, anodising, chromate conversion coating, passivation, powder coating and electroplating, among others.
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ABS:A tough, impact-resistant thermoplastic known for its strength, versatility, and ease of molding, commonly used in automotive parts, consumer goods, and 3D printing.
Colour: ABS is naturally opaque and is available in a range of colours including black, white and grey.
Grade: General purpose ABS, Flame retardant ABS, High impact ABS, Heat resistant ABS.
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Polycarbonate is extremely durable and has high impact resistance, along with excellent clarity, used in bulletproof glass and protective gear.
PC Black
PC Clear
PC White
PC Yellowish White
PC+GF30 Black
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PMMA:A transparent, lightweight plastic with excellent optical clarity and weather resistance, often used as a glass substitute in windows, displays, and lighting fixtures.
Color: transparent.
Grade: PMMA, UV-stabilized, Heat-resistant.
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POM (Delrin/Acetal): A strong, low-friction thermoplastic with excellent dimensional stability and wear resistance, widely used in precision engineering applications like gears and bearings.
Color: White, Black, Brown
Grade: POM, UV-stabilised POM, food-grade POM.
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Nylon (PA): A versatile, durable thermoplastic known for its strength, wear resistance, and flexibility, commonly used in textiles, automotive parts, and industrial components.
Colour: Nylon is often used in its natural off-white or slightly yellowish colour.
Grade: Nylon 6, Nylon 6/6, Nylon 11, Nylon 12.
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PEI (Ultem): A high-performance thermoplastic known for its exceptional strength, flame resistance, and thermal stability, commonly used in aerospace, medical, and electronic applications.
Color: Amber or brownish color
Grade: Unfilled PEI, Glass-Filled PEI, Carbon-Filled PEI, Ultem PEI
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PEEK:A high-performance thermoplastic known for its exceptional strength, heat resistance, and chemical stability, used in demanding applications like aerospace, medical devices, and industrial components.
Colour: Beige without transparency
Grade: Unfilled PEEK, 30% glass fibre reinforced PEEK, 30% carbon fibre reinforced PEEK, bearing grade PEEK.
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PVC (Polyvinyl Chloride): A durable, versatile plastic known for its chemical resistance and low cost, widely used in construction, piping, and electrical insulation.
Color: clear or opaque
Grade: UPVC, PPVC, CPVC
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PTFE (Teflon): A highly versatile fluoropolymer known for its exceptional chemical resistance, low friction, and non-stick properties, widely used in coatings, gaskets, and electrical insulation.
Color: PTFE color is typically white or cream.
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Advantages of 5-Axis CNC Machining
With 5-axis CNC machining, you get parts made with extreme precision. The technology can handle intricate designs with tolerances down to ±0.05mm, ensuring high quality results for your complex projects.
5-axis CNC machining allows us to create uniquely shaped parts that other methods can’t. This gives you more design and functional options for your product.
The single setup process of 5-axis CNC machining means your parts can be completed faster and with fewer potential errors. This efficiency can shorten production schedules and reduce your time to market. We can help.
With reduced lead times, you can respond quickly to the demands of the marketplace and maintain a competitive edge. Whether you need to meet a tight schedule or scale up production quickly, 5-axis CNC machining is up to the task.
Although the upfront costs are greater, the long-term benefits of 5-axis CNC machining may reduce costs considerably. Fewer set-ups, less waste and faster delivery all contribute to a more economical production process.
Comparative Analysis of 3, 4 and 5-Axis CNC Machining Capabilities
Feature | 3-Axis CNC | 4-Axis CNC | 5-Axis CNC |
|---|---|---|---|
Degrees of Freedom | Moves in X, Y, Z axes | Adds rotation around X or Y axis | Adds rotation around X and Y axes |
Complexity of Shapes | Limited to geometric shapes | Can create more complex shapes | Can create highly complex shapes |
Setup Times | Multiple setups may be needed for complex parts | Usually less than 3-axis as one more side of a part can be machined | Single setup due to simultaneous multi-axis movement, saves time |
Surface Finish | Good, depends on setups | Better, due to less setups | Best, continuous tool-path movement, less scalloping |
Tool Access & Collision | Potential limitations due to tool geometry | Improved access over 3-axis | Best access and collision avoidance |
Cost | Lowest among the three due to simpler mechanics | Moderately higher due to additional axis | Highest, due to complex mechanics and software |
Note: The choice between 3, 4 and 5 axis CNC machining depends on a number of factors. These include the complexity of the part, the precision required, the production volume and cost constraints.
5 Axis CNC Machining
Design Guidelines
| Recommended Size | |
|---|---|
| Minimum Feature Size | The minimum feature size should not be less than 0.5mm in width or depth to ensure structural integrity. |
| Linear Dimension | To ensure accuracy throughout the machined part, linear dimensions must be maintained to within ±0.05mm. |
| Hole Diameters (not reamed) | For precision sizing, holes from 1mm to 40mm diameter can be machined without reaming. |
| Shaft Diameters | Depending on tool accessibility and torque requirements, shaft diameters should range from 2mm to 300mm. |
| Threads and Tapped Holes | Threads from M2 to M24 can be machined. Ensure that there is sufficient clearance at the bottom of tapped holes. |
| Text | Minimum text height of 1.5 mm with a depth of 0.5 mm for clarity after machining. |
Industries served by YOUDE PROTOTYPE
For more than a decade, we have been providing quality on-demand manufacturing services to a wide range of industries around the world, continually meeting their diverse needs with optimised and flexible solutions.
Automotive
Construction
Electronics
Energy
Manufacturing
Marine-Industry
Medical
Military-Industry
Oil-gas
Automotive
Robot
Sports
Why CHOOSE TO PARTNER WITH YOUDE PROTOTYPE?
Comprehensive Expertise
YOUDE PROTOTYPE has a range of 5-axis CNC machines and techniques. Our team of engineers can suggest the most suitable 5-axis CNC machining solutions to suit your budget.
High Precision And Flexibility
Our manufacturing unit is designed for optimum efficiency, reducing material waste and ensuring fast yet accurate results. YOUDE PROTOTYPE is able to maintain a strict tolerance of +/-0.005mm for components with intricate shapes.
One-Stop Solution
Our manufacturing unit is designed for optimum efficiency, reducing material waste and ensuring fast yet accurate results. YOUDE PROTOTYPE is able to maintain a strict tolerance of +/-0.05mm for components with intricate shapes.
Quality And Refund Assurance
Our manufacturing unit is designed for optimum efficiency, reducing material waste and ensuring fast yet accurate results. YOUDE PROTOTYPE is able to maintain a strict tolerance of +/-0.05mm for components with intricate shapes.
Saving Your Cost
Our engineering team's meticulous approach to all aspects of the process can help you reduce your costs. We can achieve savings of between 30% and 50%.
Material Expert
YOUDE PROTOTYPE not only specialises in machining technology, but is also dedicated to research and experimentation with new materials, becoming a materials specialist in the CNC machining industry.
5-Axis CNC Machining Frequently Asked Questions
NO! – No minimum quantity! YOUDE PROTOTYPE provides rapid prototyping and small to medium series machining services.
For the 3D drawing, we would prefer to have STEP, IGES or X_T format.
For the 2D drawing, we would prefer PDF format, there are tolerances with the dimensions if possible.
5-axis machines can handle a wide variety of materials, from metals like aluminum, steel, and titanium, to plastics, composites, and even harder materials like Inconel or carbon fiber. The versatility of 5-axis machines makes them suitable for a range of industries and applications.
Absolutely! Even for small runs, 5-axis CNC machining can be a great investment, especially if you need high precision or have complex parts. While the initial costs are higher, the ability to make intricate parts with fewer setups can make it cost-effective for small batches too.
Lead times are 2 to 3 weeks for prototypes and 4 weeks for production runs. Emergency and rush services are available.
YOUDE PROTOTYPE accepts payment in two ways:
1. Bank to bank wire transfer
2. PayPal
Our Most Satisfied Customers!
Our manufacturing process has been transformed by working with YODUE. Their expertise in 3 to 5 axis CNC milling and turning is unparalleled and consistently delivers accurate parts. Accuracies of +/- 0.05 inches have exceeded our expectations and improved the quality of the final product.
John Doe
Production Engines
YOUDE ‘s commitment to excellence and versatility in processing metal and plastic materials really impresses. They are an essential partner in the production chain of our automotive products, handling everything from prototyping to series production with unrivalled efficiency.
Jeff Schopper
Production Engines
We work in the medical industry, where precision and quality are paramount, and YOUDE PROTOTYPE has provided us with excellent CNC services and has gone to great lengths to provide additional services such as metal finishing and heat treatment. The standard of our products has undoubtedly been raised by their work.
Sonali Batra
Mechanical engineer
Get Your Free Quote Today!
Once you are ready to commence your next project, please upload your 3D CAD design files and our engineers will respond with a quotation as soon as possible.
- Phone: 0086 139 2847 2576
- Mail: info@ydrapid.com
- Address: No.802 Wangfeng Innovation Industrial Park No.1054 | 358 Provincial Rd | Shatou village | Chang'an Town 523861 | Dongguan | Guangdong | China